Table of Contents
International Journal of Manufacturing Engineering
Volume 2014 (2014), Article ID 485712, 10 pages
http://dx.doi.org/10.1155/2014/485712
Research Article

Mechanistic Force Modeling for Broaching Process

1Mechanical & Manufacturing Engineering Department, MIT, Manipal, Karnataka 576104, India
2Mechanical Engineering Department, NITK, Surathkal, Karnataka 575025, India

Received 29 September 2013; Accepted 2 January 2014; Published 17 February 2014

Academic Editor: Tuğrul Özel

Copyright © 2014 Raghavendra Kamath Cholpadi and Appu Kuttan. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

Linked References

  1. E. Linsley Horace, Broaching Tooling and Practice, Industrial Press, 1961.
  2. C. Monday, Broaching, Machinery Publication, London, UK, 1960.
  3. J. W. Sutherland, E. J. Salisbury, and F. W. Hoge, “A model for the cutting force system in the gear broaching process,” International Journal of Machine Tools and Manufacture, vol. 37, no. 10, pp. 1409–1421, 1997. View at Google Scholar · View at Scopus
  4. V. S. Belov and S. M. Ivanov, “Factors affecting broaching condition and broach life,” Journal of Stanki Instruments, vol. 45, pp. 31–33, 1974. View at Google Scholar
  5. E. Kuljanic, “Cutting force and surface roughness in broaching,” Annual CIRP, vol. 24, no. 1, pp. 77–82, 1975. View at Google Scholar · View at Scopus
  6. M. E. Merchant, “Mechanics of the metal cutting process. I. Orthogonal cutting and a type 2 chip,” Journal of Applied Physics, vol. 16, no. 5, pp. 267–275, 1945. View at Publisher · View at Google Scholar · View at Scopus
  7. M. E. . Merchant, “Basic mechanics of the metal cutting process,” Journal of Applied Mechanics, vol. 168, pp. 175–178, 1954. View at Google Scholar
  8. T. Tyan and W. H. Yang, “Analysis of orthogonal metal cutting processes,” International Journal for Numerical Methods in Engineering, vol. 34, no. 1, pp. 365–389, 1992. View at Google Scholar · View at Scopus
  9. V. Sajeev, L. Vijayraghavan, and U. R. K. Rao, “An analysis of the effect of burnishing in internal broaching,” International Journal of Mechanical Engineering, vol. 28, pp. 163–173, 2000. View at Google Scholar
  10. D. A. Axinte and N. Gindy, “Tool condition monitoring in broaching,” Journal of Wear, vol. 254, no. 3-4, pp. 370–382, 2003. View at Publisher · View at Google Scholar · View at Scopus
  11. B. Daniel Dallas, Tool and Manufacturing Engineers Handbook, 3rd edition, 2002.
  12. H. S. Kim and K. F. Ehmann, “A cutting force model for face milling operations,” International Journal of Machine Tools and Manufacture, vol. 33, no. 5, pp. 651–673, 1993. View at Google Scholar · View at Scopus
  13. H. J. Fu, R. E. DeVor, and S. G. Kapoor, “A mechanistic model for the prediction of the force system in face milling operations,” Journal of Engineering for Industry, Transactions of the ASME, vol. 106, no. 1, pp. 81–88, 1984. View at Google Scholar · View at Scopus
  14. E. Felder, P. Gillormini, L. Tronchet, and F. Leroy, “A comparative analysis of three machining process: broaching, tapping and slotting,” etude DGRST Materiaux, vol. 80, pp. 512–513, 1982. View at Google Scholar
  15. S. G. Kapoor, R. E. DeVor, R. Zhu, R. Gajjela, G. Parakkal, and D. Smithey, “Development of mechanistic models for the prediction of machining performance: model building methodology,” Machining Science and Technology, vol. 2, no. 2, pp. 213–238, 1998. View at Google Scholar · View at Scopus
  16. S. Jayaram, S. G. Kapoor, and R. E. Devor, “Estimation of the specific cutting pressures for mechanistic cutting force models,” International Journal of Machine Tools and Manufacture, vol. 41, no. 2, pp. 265–281, 2001. View at Publisher · View at Google Scholar · View at Scopus
  17. E. Usui, A. Hirota, and M. Masuko, “Analytical predictions of three dimensional cutting process—part I: basic cutting model an energy approach,” Journal of Engineering for Industry, Transactions of the ASME, vol. 100, no. 2, pp. 222–228, 1978. View at Google Scholar · View at Scopus
  18. W. J. Endres, R. E. DeVor, and S. G. Kapoor, “A dual mechanism approach to the prediction of machining forces,” ASME Journal of Engineering For Industry, vol. 117, no. 4, pp. 526–533, 1999. View at Google Scholar · View at Scopus
  19. J. A. Kir, D. K. Anand, and C. Mahindra, “Matrix representation and prediction of three dimensional cutting forces,” ASME Journal of Engineering For Industry, vol. 99, pp. 822–828, 1978. View at Google Scholar
  20. F. Koenigsberger and J. Tlusty, Machine Tool Structures-Vol. 1: Stability against Chatter, Pergamon Press, 1967.
  21. P. Albrecht, “Dynamics of the metal cutting process,” ASME Journal of Engineering for Industry, vol. 87, pp. 429–441, 1965. View at Google Scholar
  22. J. D. Smith and S. A. Tobias, “The dynamic cutting of metals,” International Journal of Machine Tool Design and Research, vol. 1, no. 4, pp. 283–292, 1961. View at Google Scholar · View at Scopus
  23. D. A. Stephenson and S. M. Wu, “Computer models for the mechanics of three dimensional cutting process part 1: theory and numerical methods,” ASME Journal of Engineering for Industry, vol. 110, no. 1, pp. 32–37, 1988. View at Google Scholar · View at Scopus
  24. H. Q. Zheng, X. P. Li, Y. S. Wong, and A. Y. C. Nee, “Theoretical modelling and simulation of cutting forces in face milling with cutter runout,” International Journal of Machine Tools and Manufacture, vol. 39, no. 12, pp. 2003–2018, 1999. View at Publisher · View at Google Scholar · View at Scopus
  25. J. A. Yang, V. Jaganathan, and R. Du, “A new dynamic model for drilling and reaming processes,” International Journal of Machine Tools and Manufacture, vol. 42, no. 2, pp. 299–311, 2002. View at Publisher · View at Google Scholar · View at Scopus