Research Article | Open Access
Subzero Temperature Dip-Coating of Sol-Gel Vanadium Pentoxide: Effect of the Deposition Temperature on the Film Structure, Morphology, and Electrochromic Properties
Vanadium pentoxide sol-gel prepared thin films were deposited on indium-tin-oxide (ITO) substrates by dip-coating at a subzero temperature (−10°C). The structure, morphology, and optical and electrochromic properties of dense and porous vanadium oxide films coated at low temperature were determined and compared to those of the corresponding films deposited under room-temperature conditions. The results indicated that, in the films coated at −10°C, a residual compressive stress exists that would originate from the formation of microvoids during the deposition. These microvoids are preserved during the heat treatment of the films. The microvoid morphology would favor the formation of nanostructures that would be responsible for the improved electrochromic properties of the subzero dip-coated films. Low-temperature coated films, heated at 450°C for several hours, undergo the transformation from a layered to a highly uniform nanorod structure that would be an important feature for different applications.
Due to its fundamental and technological interest, vanadium pentoxide has been an important topic of research for many years. Because of the high charge intercalation capacity of vanadium pentoxide films, they are successfully used in energy storage/conversion devices, as cathodes for secondary lithium ion batteries and electrochromic devices. Other interesting applications encompass optical filters, reflectance mirrors, and surfaces with tunable emittance for temperature control of space vehicles . Vanadium oxide is used as cathode material in lithium batteries , in bolometric detectors , and as ferromagnetic nanotubes [4–6]. Important examples are the use of vanadium oxide-based catalysts in the synthesis of bulk chemicals like SO3, propene, and so forth and in the reduction of environmental pollution, for example, the reduction of nitrogen oxides NOx in the exhaust gas from power plants.
Vanadium oxide thin films, as many other transition metal oxides, have been prepared using physical techniques such as sputtering [7–9], thermal evaporation , pulsed laser deposition , e-beam deposition , flash-evaporation , chemical vapor deposition , and spray pyrolysis .
The thermal evaporation and sputtering methods were among the first methods that were used for the fabrication and characterization of vanadium pentoxide films and they continue to be used today for specific applications. However, after the development of sol-gel route, many of the studies in the field of electrochromism (EC) were based on sol-gel methods because of the simplicity and the milder conditions. Sol-gel synthesis has proven to be one of the most convenient methods to prepare electrochromic nanostructured vanadium pentoxide films. In the sol-gel technique, the deposition sol is prepared by the hydrolysis and condensation of a vanadium oxide precursor solution. The method is relatively simple and the concentration of reactants can be controlled accurately. There is today a plethora of precursor molecules that are both organic and inorganic, and, generally, the chemistry of the reactions is well known. The solutions can be easily coated on indium-tin-oxide (ITO) substrates by dip- and spin-coating, by using relatively simple equipment [16–21].
Kim et al.  recently developed a new technique of dip-coating, termed “sol-gel synthesis at subzero temperatures” and used it for the deposition of zinc oxide thin films. They have studied the effect of the dip-coating temperature on the structure and optical properties of the films and have found that, at subzero temperatures, the deposition rate is higher because of the higher viscosity of the solution.
In our previous work, porous vanadium pentoxide films were prepared by using template methods. It has been reported that template sol-gel prepared vanadium oxide films yield, after removing the template, meso- (pores in the size range of 2 to 20 nm) or macroporous films with significantly enhanced electrochromic properties [23–32]. The morphology and optical and electrochromic properties of the macro- and mesoporous films, prepared in the presence of structure-directing agents, have been compared with those of dense films . The transformation of the lamellar into a nanorod structure, observed when the film is heated at 400–500°C for several hours, resulted in the development of an elegant method for the synthesis of vanadium oxide nanorods . We intended to investigate this transformation under different conditions by dip-coating the precursor solution at a low (subzero) temperature and to take advantage of the higher rate of deposition associated with this method . The aim of this work is to synthesize nanorod films with a greater uniformity in size that would be useful for optoelectronic devices. It has been shown that length uniformity is of great importance in fabrication of nanorods and nanowires as building blocks for applications that involve electron and ion flow . In addition, because of the high aspect ratio, low dimensional nanostructures such as nanowires and nanorods have many nanotips that make them interesting for field emission displays [34, 35]. In the present work, we focus on the changes in structure and morphology of the V2O5 film that accompany the low-temperature dip-coating as well as on the optical, electrochromic, and electrical characteristics of the films dip-coated at subzero temperatures.
The preparation and deposition of V2O5 thin films are described in detail in our previous paper . Briefly, 1.2 mL of vanadium oxytriisopropoxide and 100 μL of acetic acid are dissolved in 30 mL isopropyl alcohol and stirred during 2 hours when a yellow-orange solution is obtained. The solution is transferred in a small beaker and kept in the freezer for 40 min, until the temperature of the solution reaches −10°C. The solution is immediately coated on an ITO substrate and then annealed at varying temperatures. Before depositing each successive layer, the coating solution was kept in the freezer, until the temperature has reached −10°C and stabilized at this temperature. For all the experiments, the films were built up by coating successively five layers on the ITO substrate and annealed in different ways (for the conditions, see Table 1). For the polystyrene (PS) microsphere-template films, the template was built up by using the thermal convection process . Microspheres with a diameter of 0.6 μm were used in this work. After dip-coating and annealing the composite films, polystyrene microspheres were removed from the samples, either by annealing or by extraction with tetrahydrofuran (THF).
The nonionic surfactant, EO20/PO70/EO20 (Pluronic P123), was dissolved in the coating solution (concentration of 20%). To remove the triblock copolymer from the film, the samples were soaked in a mixture of water-ethanol (1 : 1) for 1 h, or they were heat-treated at high temperatures. Table 1 shows the parameters used for the fabrication of V2O5 films (A–F) prepared, either at room temperature or under the subzero condition (−10°C), with and without using a template material.
Vanadium oxide films were characterized morphologically by using Scanning Electron Microscopy (SEM). Atomic Force Microscopy (AFM) was used to measure the thickness of the film and the crystalline structure was determined by using X-ray diffraction (XRD). XRD measurements were carried out in symmetric reflection mode with a custom-built diffractometer equipped with pyrolytic graphite monochromator and analyzer crystals. Cu K-alpha radiation ( nm) was used for the measurements. Raman spectroscopy was used to evaluate the strain in the films. The electrochromic properties were evaluated through cyclic voltammetry and the optical modulation was measured simultaneously by UV-Visible spectroscopy. A three-electrode cell was used, where the vanadium oxide film on the ITO/glass substrate is the working electrode, Ag/AgCl the reference electrode, and Pt the counter electrode. The electrolyte used in the experiment was a 1 M solution of lithium perchlorate in propylene carbonate. Impedance measurements were performed in a three-electrode system setup, by applying a 10 mV ac signal over the frequency range of 0.1 Hz to 500 kHz (versus Ag/AgCl) at the vanadium oxide film using a Gamry Reference 3000 potentiostat/galvanostat/ZRA. The analysis of the results was done using the Gamry Echem Analyst software, version 6.24.
3. Results and Discussion
3.1. Effect of the Subzero Temperature Deposition on the Structure and Morphology of the Film
Vanadium pentoxide has an orthorhombic structure and crystallizes in the Pmmn space group, with the unit cell parameters: Å, Å, and Å.
The layered structure of orthorhombic V2O5 is built up of edge-sharing VO5 square pyramids. As shown in Figure 1, vanadium atoms form five bonds with the atoms of oxygen: one with O1 atoms, one with O2 atoms, and three with O3 atoms. The shortest bond is the one with O1 (1.585 Å) and this oxygen is usually called the “vanadyl” oxygen. The O2 oxygen is called the “bridging” oxygen and the O3 oxygen atoms are called “chain” oxygen. The layers are held together by weak bonds in the crystallographic direction.
Figure 2 shows the XRD pattern of the subzero dip-coated V2O5 film, annealed for one hour in air at 300 and 500°C, respectively. The data are shown as a function of modulus of the scattering vector; = 4πλ−1sin θ, where 2θ is the scattering angle. The signals include the contributions from the V2O5 film and the ITO substrate. Reference patterns from the JCPDS database are indicated by the vertical lines. Based on a fit to the data (red line), the dimensions of the orthorhombic unit cell for the subzero dip-coated films are shown in Table 2.
In general, we find that the lattice parameters of the vanadium oxide crystallites are close to the literature values. However, the parameter is found to be somewhat larger in the film deposited at −10°C and annealed at 500°C than in the film dip-coated at room temperature and annealed under the same conditions (1.1477 nm compared to 1.1454 nm), while appears to be shorter (0.3521 nm compared to 0.36087 nm). The smallest unit cell volume corresponds to the subzero deposited film, annealed at 500°C (0.1770 nm3). After annealing at 300°C, the crystallite size estimate by the Scherrer equation is 15 nm, whereas upon annealing at 500°C the crystals grow to 23 nm.
In order to account for the changes observed in the crystallographic data, the Raman spectra of the film dip-coated at −10°C have been investigated. Figure 3 shows the Raman spectrum of the film dip-coated at −10°C. The positions and assignments of the Raman bands corresponding to the subzero and room-temperature dip-coated samples are shown in Table 3. The point symmetry group of V2O5 is .
|Room-temperature dip-coated and annealed at 500°C.|
Low-temperature dip-coated and annealed at 500°C
Table 3 shows that all the Raman bands of the low-temperature dip-coated samples are at higher wave numbers than those of the RT-coated samples annealed at the same temperature, that is, 500°C. The most sensitive bands (the most affected by the temperature of the coating) are the V2-O and V3-O stretching bands and the vanadyl bending band. Both XRD and Raman spectroscopy results indicate that a residual compressive stress (or strain) exists in the subzero dip-coated V2O5 film. This stress may originate in a difference in the thermal expansion coefficients of the thin film and its substrate (thermal mismatch stress) and/or in the grain structure, fabrication process, and so forth. In addition, the stress is possibly due to a nonuniformity through the depth, for example, the formation of microvoids when by-products may escape as gases. Due to the slow diffusion of atoms at low temperature, there remain empty spaces in the film that result in an intrinsic stress. The microvoids formed during the low-temperature deposition can be clearly seen in the SEM images of the films (Figure 4).
However, after heating the subzero coated film to 450°C for 3 hours, the formation of nanorods can be observed as it has been noted in the case of the room-temperature coated films.
The SEM image in Figure 5 shows that, indeed, the nanorods, formed by the extended annealing of the low-temperature deposited film, are more uniform than those formed from a layered film, dip-coated at room temperature (Figure 5(a)). This is a significant result as it opens the door to the preparation of uniform nanorods with potentially important applications.
The results show that the subzero temperature deposition of the V2O5 films significantly varied its photoluminescence properties, as seen in Figure 6.
Figure 6(a), corresponding to the subzero deposited film, displays no PL bands at room temperature, and the bands around 750 nm, in the case of the films annealed at 300°C and 500°C, have almost the same intensity. The second band is missing, possibly, because of less structural defects such as vacancies in the crystal lattice, in the low-temperature deposited film.
The PL spectrum corresponding to the room-temperature coated film (Figure 6(b)) shows a shift of the band, from 760 to 705 nm when the film is heated to 300°C, and the intensity of the emission at 700 nm is considerably higher than when the film was heat-treated at 500°C in air. It can be seen that the intensity of the second PL band, around 880 nm, is slightly increasing with the annealing temperature. Taking into account the phase change observed at 500°C, the high intensity of the visible light emission could be explained by oxygen vacancies or/and the V4+ defects that would appear during the formation of the nanorods .
3.2. Mechanism of the Formation of Nanorods by High-Temperature Annealing of the Low-Temperature Dip-Coated V2O5 Films
In order to investigate the mechanism of transformation of the layered structure in nanorods, in the case of the subzero temperature dip-coated films, the time of annealing was varied between 1 and 3 hours. The SEM images of the resultant films are shown in Figure 7. The figure shows that, after only one hour of heating, the film still shows the microvoids; after two hours, some star-like structures are formed that will lead after an extended heating to the formation of nanorods.
3.3. Effect of the Subzero Temperature Deposition on the Electrochromic Properties
In this section, we compare the electrochromic (EC) properties, namely, the coloration efficiency and diffusion coefficients of the subzero coated films, with those of the films deposited under the same conditions at room temperature, thoroughly investigated in our previous work . The EC measurements were carried out both on the dense films and on those fabricated by using structure-directing molecules, that is, on “template films.” The intercalated charge and the coloration efficiency (CE) in the visible (600 nm) and near-infrared (843 nm) for the dense and template films are shown in Tables 4 and 5, respectively.
The thickness and the roughness of both films were measured by scratched films, by using AFM measurements. The results indicated that, indeed, the thickness of films dip-coated at −10°C, under precisely the same conditions, is almost twice, compared with the RT-deposited films (around 130 versus 66 nm, resp.). This result is in agreement with the data found for the subzero coated ZnO films and accounted for by a higher deposition rate because of the increased viscosity of the coating solution at low temperatures . The roughness of the films was found quite high, around 63 nm, compared to 54 nm corresponding to the RT-deposited film.
Figure 8(a) shows a typical voltammogram of a subzero deposited (and annealed at 500°C) film and Figure 8(b) illustrates the optical modulation corresponding to the same film, in the visible (red) and near-infrared (green) range of the spectrum, respectively. The voltammogram corresponds to the film stabilized electrochemically, after 25 cycles at a scan rate of 30 mV·s−1 and shows a strong peak at −0.10 V corresponding to the lithium intercalation. Weaker peaks are seen at 0.20, 1.20, and 0.50 V. Compared to the room-temperature coated film, the voltammogram has less peaks and they appear to be shifted.
The coloration efficiency of the subzero (SZT) coated films are compared with those of the RT-deposited films. The CE values shown in Table 4 are generally higher in both the visible and the near-infrared range than those corresponding to the room-temperature deposited films. The same tendency is shown by the data given in Table 5 for a few template films studied. The high values of the diffusion coefficient found for the template films confirm the porous nature of the films. The largest CE, that is, 73 cm2/C, was found for the SZT-coated film annealed at 450°C for 1 hour, while, for the RT-deposited films, the highest CE is reached for the film annealed at 500°C. It appears that the CE values were largely influenced by the nanostructures formed at different annealing temperatures. For temperatures of 450°C and 500°C, respectively, the formation of uniform nanorods with high aspect ratios may account for the enhanced CE values.
3.4. Electrical Impedance Spectroscopy
The equivalent circuit used to obtain the fitting is shown in Figure 9.
In Figure 9, is the resistance of the electrolyte, is the resistance representing the adsorption of the lithium ion into the oxide film, is associated with the charge transfer process occurring at the cathode/electrolyte interface, and is the Warburg impedance associated with the diffusion of the lithium ion through the oxide film. and are constant phase elements.
The electrochemical impedance spectra (Nyquist plots) corresponding to the copolymer template samples (see Table 6), subjected to dc potentials of −0.5 and −1.0 V, respectively, are shown in Figure 10.
|, = constant phase element, S = Siemens (ohm−1), s = seconds, and , = exponents.|
When compared to the spectrum measured at −0.5 V, the curve measured at −1.0 V is displaced towards lower resistances—associated with faster kinetics.
The measured electrochemical impedance spectra at different electrode potentials were analyzed. The results show that the Nyquist plot impedance spectra consist of two medium frequency depressed arcs and a low frequency straight line. The low frequency line with a phase angle of 45° corresponds to the diffusion of lithium ion through the vanadium oxide phase.
In Table 6, the charge transfer resistance values found for the subzero dip-coated samples are compared with those of the room-temperature deposited samples. The charge transfer resistance () is the most important parameter related to the reduction process occurring at the electrolyte/vanadium oxide film. Table 6 shows the values found by curve fitting for the dense and porous samples as well as their dependency on the applied dc potential.
In Table 6, the charge transfer resistance () values of the low-temperature deposited films (SZT) are compared to those corresponding to the films coated at room temperature (RT). The table shows that, for nanorods obtained from the dense film, is increasing significantly with the applied dc potential, while, for the porous film (template by copolymer), is increasing only slightly. Compared with the RT-deposited samples, values appear to be larger for the dense film and significantly lower for the porous film, indicating that the intercalation of lithium ions is easier in the porous films. This result is in agreement with our previous work on dense and porous V2O5 films.
Vanadium oxide thin films have been prepared by a subzero temperature dip-coating method. Structural properties as well as Raman spectroscopy and the morphology characteristics have indicated the presence of a residual compressive stress in the films dip-coated at −10°C. The stress is believed to exist due to the formation of microvoids during the deposition process, microvoids that are preserved during the heat treatment of the films. The microvoids are pores that provide additional sites for the intercalation of lithium ions in both dense and porous films, and their presence may also favor the formation of nanostructures that would be responsible for the enhanced electrochromic properties of the vanadium oxide films.
Highly uniform nanorods, interesting for potential applications such as field emission displays and interconnections, have been obtained by annealing at 450°C of the subzero coated films. The transformation of the layered film into nanorods is thought to happen in a slower fashion and through a mechanism that seems to be different from the transformation of room-temperature deposited films.
The fabrication method proposed is simple and may be used for large surface deposition.
Conflict of Interests
The authors declare that there is no conflict of interests regarding the publication of this paper.
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