Improving Wood Resistance to Decay by Nanostructured ZnO-Based Treatments

Weththimuni, Maduka L.; Capsoni, Doretta; Malagodi, Marco; Licchelli, Maurizio

doi:https://doi.org/10.1155/2019/6715756

Journal of Nanomaterials

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Abstract Introduction Materials and Methods Results Conclusions Data Availability Conflicts of Interest References Copyright Related Articles

Research Article | Open Access

Volume 2019 | Article ID 6715756 | https://doi.org/10.1155/2019/6715756

Improving Wood Resistance to Decay by Nanostructured ZnO-Based Treatments

Maduka L. Weththimuni,¹Doretta Capsoni,¹Marco Malagodi,^2,3and Maurizio Licchelli^1,2

Academic Editor: Mohamed Bououdina

Received04 Nov 2018

Revised14 Mar 2019

Accepted09 Apr 2019

Published02 May 2019

Abstract

In this study, the maple wood surface was coated with nanostructured zinc oxide, grown on the surface by using a hydrothermal process, and furtherly treated with shellac varnish. Samples obtained both after ZnO treatment and after the final varnish application were characterized by different techniques, i.e., X-ray diffraction (XRD), scanning electron microscopy combined with energy-dispersive X-ray spectroscopy (SEM-EDS), micro-FTIR with attenuated total reflectance (μ-ATR-FTIR), chromatic variation measurements, and contact angle determinations. Analytical results showed that the wood surface was covered by quite a homogeneous array of inorganic nanoparticles and that the natural resin forms a regular film over the ZnO nanostructures. An accelerated aging test was used to evaluate the protecting effectiveness of the treatments towards UV-induced decay of wood material. After the test, wood treated with ZnO and with the shellac/ZnO combination underwent a considerably lower chromatic change if compared to the untreated wood, suggesting an enhanced resistance of the treated maple to the decay due to light exposition. The presence of nanostructured ZnO protects from decay not only the wood substrate but also the shellac film. A microbiology test showed that growth of fungal species, e.g., common mold, is prevented on the wood surface treated with ZnO or with shellac/ZnO, indicating that the nanostructured zinc oxide also provides an effective protection from biodeterioration. The coating obtained by consecutive application of nanosized ZnO particles and shellac varnish combines the excellent aesthetical features and water repellence of the traditional finish with the protecting effectiveness of the nanostructured inorganic component.

1. Introduction

Study of novel methods for the durability enhancement of wood artifacts currently represents an important research topic [1]. Wood is an organic material that undergoes different degradation processes due to environmental agents (e.g., solar radiation, water, and biodeteriogens) [2].

Absorption of solar light, particularly of the ultraviolet (UV) component, is mainly responsible for wood photodegradation induced by different photolytic and/or photooxidative reactions [3–5]. Therefore, when exposed to solar light, wood undergoes a range of decay processes from the simple change of esthetic appearance (e.g., surface discoloration) to a severe decrease in the mechanical properties [5–8].

Due to the general hydrophilic character of its main components (cellulose, hemicellulose, and lignin), wood can adsorb water both as vapour and as liquid, establishing an equilibrium with the air moisture. The presence of water can be merely related to shrinkage/swelling phenomena induced by absorption/desorption processes but also favors hydrolytic reactions and the action of biodeteriogens (e.g., bacteria, fungi, and xilophages), particularly when the moisture content of the wood exceeds the fiber saturation point.

Owing to the various natures of the more common decay processes affecting wood, the development of effective treatments for a whole preservation of wood artifacts still represents a challenge from a scientific and technological point of view.

Some important studies concerning the application of nanomaterials to the conservation of wood have been reported since the last decade [5, 9–11]. In particular, several papers describe the behavior of novel nanocomposites in which nanosized inorganic compounds (e.g., SiO₂, ZnO, and TiO₂) are dispersed in the polymeric matrixes of conventional coatings [10, 12, 13].

In most cases, the nanoparticles enhance the performance of the protective treatments in terms of coated wood durability (resistance to photodegradation, fungal growth, staining, and discoloration) as well as of its mechanical properties (e.g., enhanced scratch resistance). [14–19].

Other studies deal with the deposition of nanometric inorganic particles on wood surfaces and show that unique properties (e.g., photostability, antifungal capability, and moisture protection) can be obtained by similar treatments [20–23].

ZnO is a semiconductor that has found wide application in the optics and electronics areas [24–27]. Moreover, it has been used as UV adsorber and protecting agent for different materials, including cellulosic fibers, in order to improve the resistance to light-induced decay [28, 29].

Several studies have also pointed out that nanostructured ZnO displays an effective antibacterial and antifungal activity that is strictly correlated with the small size of particles and the consequent large specific surface area [30–34]. The mechanism of the antimicrobial effect is still controversial, and different hypotheses have been reported till now [34]. Due to their small size, ZnO nanoparticles could interact with the microbial cell surface or could enter the cell wall of microbes and interfere with the metabolic processes through the release of Zn²⁺ ions or the production of intracellular reactive oxygen species (ROS) [34]. Cellulosic materials such as textile fibers and wood can be used as substrate to grow nanosized zinc oxide crystals in order to prepare hybrid materials displaying enhanced resistance to photodegradation as well as to decay induced by fungi and/or insects [5, 20, 35–39]. Therefore, nanostructured ZnO can be considered a promising, cost-effective, and environmentally friendly preservative for wood. Additional investigations about its protecting ability, even in combination with other treatments for wood, are desirable in view of possible practical applications.

Surface treatments of wooden objects (e.g., furniture, musical instruments) are often required to provide not only a general protection from environmental decay agents, but also a satisfactory aesthetical appearance.

The application of surface coatings still represents the most common practice for wood protection. Coatings for wood can be based on synthetic polymers (e.g., polyurethanes, polyesters, and polyacrylates) or on more traditional materials of natural origin (resins, oils, and waxes) [15, 40].

Shellac is a resinous material of animal origin obtained from the secretions of Lac insects (e.g., Kerria lacca, Laccifer lacca), hosted as parasites by some trees growing in eastern Asia [41, 42]. Shellac has been widely used since the 17^th century to varnish and protect the surface of fine wood artifacts due to some peculiar properties such as low toxicity, good film-forming ability, high adhesion to the wood surface, and excellent aesthetical appearance [15, 42]. It is still considered as one of the most elegant finishes for furniture, and it is one of the most used varnishes for string musical instruments.

A few years ago, we studied the effect of ZnO nanoparticles dispersed in shellac coatings in order to improve the resistance of the coating (and of the treated wood) to the decay induced by exposition to light [42].

In this work, we have studied the protecting effectiveness of nanostructured ZnO when deposited on maple wood, in combination with shellac coatings. In particular, we investigated the resistance of treated wood specimens to mold growth, in comparison with untreated maple. The resistance to light-induced decay was tested by examining the surface of treated and untreated maple after accelerated ageing under UV illumination.

2. Materials and Methods

Analytical grade sodium hydroxide (NaOH), ethanol (95% EtOH), zinc acetate dihydrate (ZnC₄H₆O₄·2H₂O), zinc nitrate hexahydrate (Zn (NO₃)₂·6H₂O), and hexamethylenetetramine were supplied by Sigma-Aldrich and were used as received.

Dewaxed natural shellac (food quality shellac) was purchased from Kremer Pigmente and used without any further purification. It was dissolved in ethanol solution in order to obtain a standard shellac solution (100 g/L).

Maple wood specimens (2 × 2 × 0.5 cm) were kindly provided by Civica Scuola di Liuteria (Milan, Italy). Prior to use, they were smoothed by abrasive paper sheets (progressively from 400 to 1000 mesh) similar to the real cases.

Nanostructured ZnO was “grown” on wood surface using a two-step process consisting of seed deposition and crystal growth, according to literature methods [5, 43].

2.1. Deposition of ZnO Seeds on the Wood Surface

At first, standard solutions of NaOH (0.03 M) and of zinc acetate dihydrate (0.01 M) were prepared in ethanol. NaOH solution (133 mL) was slowly added to a Pyrex glass bottle containing zinc acetate solution (200 mL) at about 60°C, and the resulting mixture was stirred for 3 hours to form a transparent solution containing ZnO nanoparticles, which is stable at least for 20 days. Maple wood specimens were immersed in this solution at room temperature for one hour in order to obtain the deposition of ZnO (dip-coating process). Thereafter, the specimens were heated in an oven at 100°C for 3 hours. The above described process was repeated 10 times. After this treatment, specimens were then used for subsequent ZnO growth under hydrothermal conditions.

2.2. Growth of Nanosized ZnO Crystals on the Wood Surface

For this purpose, standard aqueous solutions of hexamethylenetetramine (HMTA, 0.02 M) and zinc nitrate hexahydrate (0.02 M) were prepared. The seed-coated wood specimens were immersed in an aqueous solution obtained by mixing an equal amount of the abovementioned standard solutions, and temperature was maintained at about 90°C (hydrothermal reaction) for 6 hours. The resulting wood specimens were properly rinsed with deionized water, and then they were dried in an oven at 60°C for 3 hours. Specimens obtained by this procedure were labeled as W+ZnO.

2.3. Application of Shellac Varnish

A group of wood specimen-coated nanostructured ZnO were treated with shellac solution (100 g/L in ethanol) by brushing and were labeled as W+ZnO+SH. Shellac was applied two times, according to perpendicular directions (the brush direction of second application was perpendicular to the first one).

Moreover, nine specimens of untreated wood were treated only with shellac in order to compare the performances with the combined treatment and were labeled as W+SH.

2.4. General Procedures

Optical microscope observations of wood specimens were performed by a light-polarized microscope Olympus BX51TF, equipped with visible (Olympus TH4-200) and UV (Olympus U-RFL-T) lamps or by a Dino-Lite AM 413TFVW-A digital microscope.

Scanning electron microscopy (SEM) and energy-dispersive X-ray (EDS) analyses were performed at the Arvedi Laboratory, CISRiC-Università di Pavia, by using a Tescan FE-SEM (MIRA3 XMU series) and EDAX instruments. The SEM apparatus was equipped with a Schottky field emission source, operating in both low and high vacuum. Samples were previously gold-sputtered using a Cressington sputter coater 208HR.

X-ray powder diffraction (XRD) measurements were taken using a Bruker D5005 diffractometer with the CuKα radiation, graphite monochromator, and scintillation detector.

Micro-FTIR spectra were measured at Arvedi Laboratory, CISRiC-Università di Pavia, by a Nicolet iN10 Thermo Fischer μFT-IR spectrometer in attenuated total reflectance mode (ATR, germanium crystal).

Colour measurements were taken by using a Konica Minolta CM-2600d spectrophotometer: , , and coordinates of the CIELAB space and the overall chromatic variations were determined according to the UNI EN 15886 protocol. [44]

Surface wettability was evaluated by water contact angle measurements (by a CAM 200 apparatus, KSV Instruments) in order to analyze the hydrophobic behavior of coated wood samples (W+SH, W+ZnO, and W+ZnO+SH), and results were compared with untreated wood.

Five measurements were taken on each specimen area for colorimetric and contact angle determinations, and all the given results are average values.

2.5. Testing Methods

The examined wood samples (UW, W+SH, W+ZnO, and W+ZnO+SH) were artificially weathered by using an irradiation system (Helios Italquartz, Milan) equipped with a couple of mercury lamps (15 W) for 520 hours. During the irradiation, temperature and relative humidity in the chamber were controlled at 25°C and 30%, respectively. For all experiments, the specimens were removed from the chamber after 280 h and analyzed by measuring chromatic variations.

Antifungal performance of the surface treatments was evaluated by applying a procedure reported in literature [43]. Both control (UW) and treated samples (W+ZnO and W+ZnO+SH) were water saturated (by immersion), and then they were placed in desiccators where relative humidity and temperature were controlled at and , respectively. The desiccators were kept in a common laboratory with normal illumination in the daytime and a dark break at night for 40 days. Presence of molds on wood specimens was investigated every day.

3. Results and Discussions

3.1. Deposition of Nanostructured ZnO and Application of Shellac on Wood Surface

The production of ZnO nanostructures (e.g., nanorods, nanobelts, and nanorings), by hydrothermal process on different substrates has been widely investigated [5, 43, 45–49]. In particular, several studies reported the effects of the experimental conditions (e.g., species concentration, pH, and temperature) on the features of the nano-objects (e.g., shape, pattern, and homogeneity) [50–54].

In the present work, the growth of ZnO nanostructures on the wood surface was obtained by a two-step process, adapted from a well-known literature procedure [5, 43, 55]. In the first step, ZnO nanoparticles were easily prepared from zinc acetate in ethanol under basic conditions [56]. Then, ZnO nanocrystals were deposited on the maple surface by the dip-coating process, performing repeated immersions of specimens into a formerly prepared solution of ZnO nanoparticles. Adhesion of crystal seeds was ensured by heating at 100°C the coated specimens between depositions [55]. It has been hypothesized that in similar conditions the adhesion of ZnO seeds (and furtherly of nanostructures) on the wood surface is favored by stable bonds at the wood-ZnO interphase involving Zn²⁺ ions and chelating groups of the lignin structure (e.g., guaiacol), which can partially replace oxide (or hydroxide) in the zinc(II) coordination shell [57].

In the second step, the hydrothermal growth of ZnO on the deposited seeds was carried out by immersion of maple specimens in aqueous solution containing zinc(II) nitrate and hexamethylenetetramine (HMTA). The experimental conditions were properly set in order to favor a slow and controlled growth of nano-objects, as described in literature [58, 59].

Shellac was applied on the surface of wood specimens (both plain and ZnO-treated maple) by brush according to a conventional procedure [15]. Application on the ZnO-coated surface was particularly gentle in order to avoid any mechanical removal of nanostructured material. It can be supposed that shellac films strongly adhere to the ZnO deposited on wood, as an interaction involving carboxylate groups of the natural resin and Zn²⁺ can take place.

3.2. Study of Treated Wood Surface

Treated wood specimens were examined by different experimental techniques in order to investigate the properties of wood surface after the zinc oxide deposition (specimens W+ZnO) and after the combined treatment (W+ZnO+SH), as well as the composition of the resultant coatings. All the determinations were performed by properly comparing the results obtained from treated specimens with the untreated wood (UW) or with wood varnished with plain shellac (W+SH).

3.2.1. Colour and Contact Angle Measurements

Table 1 summarizes the variations of chromatic coordinates and the overall colour changes (expressed as ) determined after any of the considered treatments performed on maple specimens.

All treatments induce a considerable variation of the chromatic properties of maple surface with values ranging between 8 and 12. The changes in chromatic coordinates, particularly the decrease in , indicate that the presence of ZnO (both in W+ZnO and W+ZnO+SH) mainly affects the lightness of wood specimens likely due to surface modification induced by the nanosized particles. The application of plain shellac moderately affects both and (increase of the yellow component), in accordance with previous observations [42].

Shellac-based coatings are expected to provide a moderate protection from water and environmental humidity. The hydrophobic behavior of the investigated treatments was evaluated by carrying out static contact angle () measurements on the surface of both untreated treated maples. The experimental contact angle values are reported in Table 1. The original wood (UW) displays the expected hydrophilic character (), which is affected only to a moderate extent by the ZnO treatment (W+ZnO, ). Contact angle measurements confirm the moderately hydrophobic character of the native shellac (W+SH, ), which is preserved even in the case of the combined treatment (W+ZnO+SH, ). The small increase in the contact angle value measured on W+ZnO can be ascribed to the surface modification induced by inorganic nanostructures. In fact, hydrophobicity enhancement can be obtained by increasing surface roughness at the nanoscale level [60]. Specimens treated with shellac display a moderate water-repellent character which can be mainly ascribed to the organic coating. It should be noted that the apparent increase of in W+ZnO+SH, when compared to W+SH, is poorly significant if standard deviation values are taken into account (see Table 1).

3.2.2. X-Ray Diffraction Experiments

The X-ray diffraction patterns of the analyzed samples are shown in Figure 1. As expected, no clear peaks ascribable to pure crystalline phases are observed in the case of untreated wood. The patterns corresponding to W+ZnO and W+ZnO+SH indicate the presence of a new crystalline phase on the wood surface. In both samples, the diffraction peaks can be ascribed to the ZnO structure and particularly indexed to zincite (wurtzite hexagonal structure), according to the JCPDS data base (No. 36-1451). The diffraction pattern obtained from W+ZnO+SH, which is very similar to that of W+ZnO, demonstrates that the crystalline structure of nanosized ZnO deposited on the maple surface is still preserved even after application of shellac varnish.

3.2.3. SEM-EDS Studies

Surfaces of treated wood specimens were observed by scanning electron microscopy experiments in order to have a better insight on the microscopic properties (i.e., particle size, morphology, and homogeneity) of the coating layers, while information about their elemental composition was gained by taking energy-dispersive X-ray spectroscopy (EDS) measurements.

SEM micrographs taken on all the treated wood samples (W+ZnO, W+SH, and W+ZnO+SH) are reported in Figure 2. A micrograph taken on the untreated maple is also shown for comparison. The wood surface after treatment by the hydrothermal process appears covered with a dense and quite uniform layer of nanosized particles (Figure 2(c)). EDS analysis confirms that Zn is the main elemental component (Figure 2(d)). Other ZnO structures displaying different shapes (e.g., hexagonal prism) and sizes have been also observed on some areas of the treated surface (Figures 2(e) and 2(f)). Hexagonal prism shape has been often observed in previous work concerning nanostructured zinc oxide and ascribed to wurtzite [5]. The presence of the wurtzite crystalline phase is also in accordance with XRD outcomes. Images at higher magnification (Figure 2(g)) show that these larger particles are really made by an array of nanosized crystalline subunits, according to a bundle-shaped packing structure. The diameter and length of the condensed subunits can be estimated to be 10-24 nm and 1-2 μm, respectively. The surface of W+SH is regular and smooth, suggesting that the coating layer has been uniformly applied on wood substrate (Figure 2(h)). Similarly, shellac forms a homogeneous layer on W+ZnO+SH specimen, which covers the underlying nanostructured ZnO (Figure 2(i)).

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3.2.4. FTIR Investigations

The chemical properties of the wood surface after the different treatments were investigated by micro-ATR-FTIR analyses. Spectra obtained from measurements on all the considered specimens, including UW, are reported in Figure 3.

The FTIR spectrum of untreated maple displays the typical set of bands due to the absorption of both carbohydrate components (cellulose and hemicellulose) and lignin of wood [5, 61]. On the other hand, the peaks corresponding to the absorption of wood components almost completely disappear in the spectrum of W+ZnO, confirming that the maple surface is quite homogeneously covered by a layer of crystalline nanostructured zinc oxide, in accordance with the results of XRD and SEM-EDS measurements.

The FTIR spectrum of W+SH exhibits the characteristic bands due to the natural resin (Figure 3) [42, 62, 63]. The broad band in the 3600-3100 cm^-1 range is attributed to the stretching of different OH functional groups, e.g., carboxylic and alcoholic groups (Figure 3). The two peaks at around 2850 and 2975 cm^-1 are ascribed to the C-H stretching vibrations of –CH₂ and –CH₃ groups, respectively, while the absorptions corresponding to bending C-H of the same groups can be found at around 1450 and 1390 cm^-1, respectively. In addition, the strong peak in the 1700-1800 cm^-1 range is the characteristics of the carbonyl group (C=O) in carboxylic acid and ester functions.

Peaks observed in the 1250-1000 cm^-1 region can be mainly ascribed to different vibration modes of C-O and C-C bonds [62, 63].

As the spectrum measured on the surface of W+ZnO+SH specimen displays the same absorption bands of the wood varnished with plain shellac (Figure 3), we can suppose that the final coating forms a homogeneous layer covering the nanostructured ZnO.

3.3. UV Ageing Test

As mentioned above, exposition of wood to light, particularly to UV irradiation, may induce even drastic decomposition of its components (i.e., lignin and cellulose) as well as of possible coatings (e.g., coatings) that are applied to its surface. An accelerated ageing test was performed in order to assess the resistance of ZnO-treated specimens to the UV-induced degradation, with respect to the untreated wood and to the wood treated with plain shellac. Therefore, specimens labeled as UW, W+SH, W+ZnO, and W+ZnO+SH were irradiated with a UV lamp up to 520 h and their surface examined in the middle and at the end of the artificial weathering process. Taking into account that colour changes can be considered as direct and visible expression of decay occurred to wood components, chromatic coordinates were measured on the surface of the examined specimens in the course and at the end of the irradiation time.

Variations of , , and chromatic coordinates observed after the UV-induced ageing are collected in Table 2. Figure 4 reports the values of overall chromatic changes, expressed as , determined after 280 and 520 hours of UV irradiation for all the considered specimens.

After artificial ageing, both untreated wood and wood treated with plain shellac underwent considerable chromatic changes ( ̃ 9 and 15 after 280 and 520 h, respectively) mainly due to the decrease in lightness () and to the increase in the coordinate, which is related to the blue/yellow change. As a consequence, after UV irradiation, UW and W+SH specimens appear darker and more yellowish, if compared to their pristine aspect (i.e., before ageing). On the contrary, distinctly lower values of were determined for W+ZnO ( and after 280 and 520 h, respectively) and W+ZnO+SH specimens ( and after 280 and 520 h, respectively). Although the irradiation has been stopped after 520 h, the values of , , and coordinates collected in the course of UV irradiation clearly indicate that chromatic changes and, of consequence, the related surface damage degree increase with the light exposition time (see Table 2). In any case, the changes observed on specimens containing ZnO are significantly lower than on UW and W+SH specimens, suggesting that the presence of nanostructured ZnO on the surface of maple reduces (if not prevents) the effects of the UV-induced decay both on the wood and on the shellac film. This behavior can be ascribed to the well-known efficiency of ZnO as UV absorber, particularly when it is applied as nanosized particles [10–13]. On the other hand, zinc oxide can induce the formation of reactive oxygen species, ROS, particularly under light irradiation [64, 65]. In principle, those radical species could promote decay processes of wood support and/or shellac matrix. As a matter of fact, this “side effect” has been observed nor in the present work nor in previous papers describing the application of nanosized ZnO on organic substrates or dispersed in organic coatings [10–15]. It would suggest that the action of ZnO as UV absorber and protecting agent prevails over the possible effects generated by radical species.

Contact angles were also measured on the surface of wood specimens after UV aging (see Table 2) and compared to the corresponding values obtained before aging (see Table 1) in order to assess possible variations of hydrophilic/hydrophobic properties. It should be noted that after 520 h exposition to UV lamp, it was not possible to carefully measure the value for UW, as water droplets deposited on its surface were readily absorbed. An increase in the hydrophilic character of wood, if compared to unaged UW, could be due to the formation of more polar groups on the maple surface promoted by light-induced oxidation processes. A moderate decrease in the value was also observed for W+SH, following its irradiation with UV lamp. It can be ascribed to structural modifications of the organic coating that undergoes a progressive decay under prolonged exposition to UV light, with a consequent loss of the protective properties originally displayed by shellac. On the contrary, UV ageing did not affect the water-repellent properties of both W+ZnO and W+ZnO+SH, as values determined before and after irradiation are substantially the same (variations are within the experimental errors; see Tables 1 and 2). This result again confirms that nanostructured ZnO displays a photoprotecting action towards both wood and organic coating.

3.4. Microbiology Test

Among the fungi occurring on trees, wood decay fungi are considered an important source of damage to both living trees and wood artifacts. The growth of common fungal species, i.e., mold, on the surface of untreated and treated maple specimens was investigated in order to assess the possible contribution of nanostructured ZnO to increasing the wood resistance toward this biodegradation agent.

Mold growth was investigated by exposing water-saturated specimens (UW, W+ZnO, W+SH, and W+ZnO+SH) to controlled ambient conditions (constant relative humidity and temperature, alternate light and dark; see experimental section) and checking for the presence of mold on their surface for 40 days. Optical observations by a digital microscope were performed on a daily basis, while scanning electron microscopy experiments were carried out at the end of the experiment to better characterize the fungal microorganisms. Appearance of mold was observed on some areas of untreated maple and, to a lesser extent, of W+SH after just two days (Figure 5, white arrows). After 3 weeks, mold covered almost entirely the surface of the UW specimen (Figure 5, white ellipsis) and was quite diffusely present on the surface of W+SH. On the contrary, the surface of wood specimens treated with ZnO or with the combination ZnO+shellac was still free from fungi, even at the end of the experiment, i.e., after 40 days.

SEM micrographs taken on the surface of the investigated specimens after 40 days are reported in Figure 6. Untreated wood is almost uniformly covered with fungal microorganisms, whose morphology can be clearly observed at higher magnification (Figures 6(a) and 6(b)). The surface of W+ZnO specimen appears free from mold (Figure 6(c)), and the dense forest of zinc oxide nanorods can be still observed, similarly as the pristine-coated specimen (see Figure 6(d) vs. Figure 2(c)). It confirms the antifungal activity of nanostructured zinc oxide, in accordance with the abovementioned literature data [30–34]. Micrograph taken on W+SH shows that mold colonizes even the shellac surface, although to a distinctly lesser extent than untreated maple (Figures 6(e) and 6(f)), suggesting that shellac coating is able to partially inhibit the growth of mold on wood specimens. This behavior may be correlated with the application of shellac-based coatings in food conservation, e.g., to increase the postharvest life of fruit and vegetables, which are highly susceptible to fungal attack [66]. Wood treated with both ZnO and shellac shows to be completely resistant to mold growth at the end of the microbiology test, i.e., after 40 days: in fact, no fungal microorganism has been detected on its surface although the nanosized ZnO is completely covered by shellac film. This seems quite surprising as the antifungal effect of ZnO is effective even when covered with a quite homogeneous shellac layer. Antimicrobial activity without any apparent contact of ZnO with fungal cells cannot be easily explained on the basis of the different abovementioned mechanisms (see Section 1, [30–34]). Therefore, further studies will be needed in order to better clarify the antifungal mechanism of nanostructured ZnO, which is active against fungi even when covered by an organic coating film.

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At any rate, these results indicate that consecutive application of nanostructured ZnO and shellac on wood provides a “combined” protecting effect from fungi proliferation: organic coating acts as a barrier that slows down the growth of mold by avoiding its contact with wood surface; zinc oxide nanoparticles behave as toxic agent against microbial cells [67] and prevent fungal growth even if shellac coating should fail (e.g., occasional anomalies of the coating film, scratches due to mechanical wear, and cracking induced by decay of organic resin).

4. Conclusions

In this work, the protective effects induced by the consecutive applications of nanostructured ZnO and shellac varnish on the surface of maple wood have been investigated. A quite homogeneous layer of nanosized crystalline ZnO can be produced on the wood surface by a two-step hydrothermal procedure. This nanostructured material relevantly increases the resistance of maple wood to UV-induced ageing, as expected on the basis of previous literature works. An enhancement of the resistance to the growth of common fungal agents, i.e. mold, is also provided by this treatment.

The increased protecting ability from photodegradation and fungi biodeterioration exhibited by nanostructured ZnO is preserved after covering it with shellac coating, which is largely used as a finish for wooden artifacts.

A previous study [15] showed that ZnO nanoparticles dispersed into the shellac matrix improve the resistance of the varnish layer to the UV-induced degradation. Nevertheless, the nanoparticles’ mobility into the coating matrix cannot be prevented and aggregation process can take place after some time, with consequent loss of most protecting effectiveness of the nanocomposite. In the present work, ZnO nanoparticles are anchored to the wood surface and can carry out their protecting activity not only towards the wood but also toward the shellac varnish.

In conclusion, the consecutive application of nanostructured zinc oxide and shellac varnish on wood surface can be considered an interesting and promising protecting treatment for wooden materials, since it combines the aesthetical and water-repellant features of the traditional shellac finish with the excellent properties of inorganic nanoparticles, which enhance the resistance towards decay induced by light and fungal agents.

Data Availability

The data used to support the findings of this study are included within the article.

Conflicts of Interest

The authors declare that they have no conflicts of interest.

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Copyright © 2019 Maduka L. Weththimuni et al. This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.

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