Research Article | Open Access
Lanto Rasolofondraibe, Bernard Pottier, Xavier Chiementin, "Designing a High-Precision AC Current Source to Measure the nm-Scale Displacements in Mechanical Systems", Journal of Sensors, vol. 2019, Article ID 9451808, 9 pages, 2019. https://doi.org/10.1155/2019/9451808
Designing a High-Precision AC Current Source to Measure the nm-Scale Displacements in Mechanical Systems
Measuring the dynamics of a continuously moving target, at the nanoscale level, such as of a bearing raceway or any other vibrating element, requires a contactless measurement. A mission that can be easily carried out by a capacitive probe. The current flowing through the sensor has to remain constant regardless of the changes in the sensors’ output impedance. In this manner, the voltage across the probe is proportional to the distance between the probe and the target. However, the high impedance of the probe cannot be disregarded in comparison to the output impedance of the Howland source. To overcome this problem, we designed a voltage-controlled AC current source (VCCS). The new design consists of implementing two nested loops and uses two cascaded controllers, a fast but imprecise internal control loop tuned by a slow but precise outer control loop in order to obtain a high-precision AC output current. The performance of this device has been compared with the improved quad op-amp current source (IQOA). The results obtained during the numerical validation confirm the relevance of this device.
A simple and accurate way to measure impedance is to inject a constant alternating current and measure the voltage across it. Howland designed the first op-amp current source in 1964 . Since then, many variations have been designed to enhance it. (i)Advanced Howland current source(ii)Mirrored modified Howland current source(iii)Implemented improved current source(iv)Dual op-amp current source (DOA)
They are widely used in different fields of applications such as the following:(1)Medical field(a)Electrical impedance tomography (EIT) [9–12](b)Neurostimulation system [13–15](c)Multifrequency electrical bioimpedance (MEB), also called impedance spectroscopy [16–18]
In these medical applications, the AC current source can be used in a wideband frequency (within the range of 10 Hz to 10 MHz) and the bioimpedances are rather small (between 100 Ω and to 1 MΩ) compared to the output impedance of the AC source current (from 1 MΩ up to 50 MΩ).(2)Mechanical field Measuring the dynamics of a continuously moving target, at the nanometer scale, such of an outer race or any other vibrating element requires a noncontact measurement. The capacitive sensor can easily fulfill this task. The voltage across the capacitor is proportional to the distance between the target and the probe if a constant alternating current is flowing through the probe. These sensors are called “capacitive linear displacement transducer,” [19–22].In these mechanical applications, measurement is more difficult to achieve because of the following:(i)The high impedances of these sensors are between 150 kΩ and up to 15 MΩ so they can no longer be neglected when compared to the output impedance(ii)A small change in the gap induces a significant change in the probe’s impedance, which may induce a change in the current flowing through the probe(iii)At last, the bandwidth of the current source should be large enough (between 10 kHz and 100 kHz) to suit all mechanical applications (rolling bearing inside the machine tool, spindle rotating at high speed, disk drive spindles, high-speed drill spindles, vibration measurements, etc.)
In this paper, we briefly describe a rolling bearing equipped with 16 capacitive probes in order to measure its outer ring vibrations’ amplitudes and frequencies. Considering the parameters of operational amplifiers, we will first establish an analytical model of the current source. Then, a PSPICE software modelling and simulation software will be carried out to verify the validity of this analytical model. Since the current source has showed to be not efficient enough to measure displacements in the nanometer scale, we designed a voltage-controlled current source that consists of two cascaded controllers, a fast but not precise inner control loop regulated by a slow but precise outer control loop, which will help us obtain a high-precision AC output current that can reach several MHz. Finally, we will present the performances of this device.
2. Displacement Measurement Δdavg
The SKF NU 210 ECP rolling bearing is instrumented with 16 capacitive probes (Figure 1). Numerical simulations with ABAQUS software were carried out to estimate the vibrations’ amplitude (Figure 2, Equation (1)) of the bearing raceway :
Each probe is at a floating voltage and the rolling bearing is connected to the common voltage. The “target area” is the bearing ring’s surface located beneath the probe (Figure 3). This surface is decomposed in N elementary areas. The probe capacitance is equal to the sum of all these elementary plane capacitances (, Equation (2)).
davg is given by the following: where θ is the angular position of the rolling element under the probe; Fr is the radial force transmitted by the rolling element; Aprobe is the active surface of the probe, which is equal to 5.6 mm2; davg,max = 3 μm; D0 is the initial gap, equal to 0.05 ± 0.01 mm; and D0 is never the same under each probe.
Then, the probe impedance is given by
The probe’s voltage amplitude is given by
The parameters remain constant during measurements and can therefore be substituted by a constant: Kprobe.
When the current remains constant, the probe voltage varies in proportion to the gap. Accordingly, the displacement measurement can be given by
Sprobe corresponds to the sensitivity of the probe (mV/μm). Moreover, to measure the sixteen displacements with the same accuracy, the current must remain the same through each probe even if impedances are not equal.
3. Modeling an Improved Quad Op-Amp Current Source (IQOA)
This improved quad op-amp current source (IQOA) has the advantage of being easily inserted in a control loop with two inputs (Figure 4). To present a better qualitative description of the used Howland source, we included bode diagrams of Zout(f) and Iout(f).
Its equivalent impedance Zout is the impedance obtained at the terminals A–B of the network with the source voltages of V1 and V2 short-circuited. Its equivalent current Iout is the current obtained at the terminals A–B of the network with terminals A–B short-circuited. We take into account the following op-amp characteristics: where A0 is the DC open-loop gain, f0 is the cutoff frequency, Zin⟶∞, and Zs⟶0 Ω.
The output impedance Zout is given by the following (Figure 5):
The output current Iout is given by the following (Figure 6):when RG = 2 × R2,
This analytical model has been validated by PSPICE simulations.
4. Voltage Controlled Current Source (VCCS)
4.1. Insufficient Performances of the Power Source
Our aim is to design an electronic device capable of establishing nanoscale displacement measurements (≈ 10 nm). Nanoscale resolution requires
Moreover, this current must remain constant (signal wave form, amplitude, and RMS value). The current supplied to the probe is given by
In order to have a great Iprobe current, the resistance Rprobe needs to be small, which implies that the source impedanceZout will decrease and Zprobe can no more be overlooked if compared to Zout.
This device must be used in mechanical applications at high rotating speed (such as UGV and turbines). For which it has to operate at a constant frequency of 100 kHz (Equation (13)). When ,
The current modulus supplied to the probe is given by
The relative variation of the current supplied to the probe is given by
The analytical model was validated by the carried out PSPICE simulations (shown in Figure 7).
The IQOA has comparable performances to the other Howland sources. The most important criterion is the choice of the operational amplifiers depending on the desired performances for the source (Table 1). Whatever the choice of the operational amplifiers, the device is not powerful enough to measure the displacements at the nanoscale.
4.2. Design VCCS
To overcome this problem, we designed a voltage-controlled current source, which consists of using two cascaded controllers, a fast but not precise inner control loop tuned by a slow but precise outer control loop used to obtain a high-precision AC (Figure 8) output current. AD9834 circuit is a generator of sinusoidal signals with digital synthesis, which gives it a very high stability in frequency, amplitude, and wave form. The output current is given by Equation (16). This current is converted to voltage V1 (Equation (17)). As for the voltage, V2 is generated by the instrumentation amplifier AD620 (Equation (18)).
The current supplied to the probe is given by the following:
The relative variation of the supplied current to the probe is given by the following:
The performances are given in Table 2.
If we desire high sensitivity, we will need Sprobe’s value to be big and constant. The supplied current to the probe must be as great and constant as possible regardless of the value of Zprobe(D). The current Iprobe,max must be less thanIprobe,max = VCC/Zprobe,max so as not to saturate the components.
4.3. Discussion of the Simulations Results
The simulation study suggests that only the amplifiers OPA655 and OPA657 can achieve the objective. The current varies depending on the value of the capacitance of the capacitor. AD9834 circuit is a generator of sinusoidal signals with digital synthesis, which gives it a very high stability in frequency, amplitude, and waveform. At the frequency of 100 kHz, Kprobe is constant. So, the relative uncertainty concerning the sensitivity of the probe is mainly due to variations in the intensity of the current (Equation 22).
For the improved quad op-amp current source (IQOA), whatever the choice of the operational amplifiers, the device is not powerful enough to measure the displacements at the nanoscale. Indeed, the relative variation of the current is ≈ 0.04% (for OPA657). With this uncertainty, it is too large to measure the displacements of the order of 10 nm.
For the voltage-controlled current source, the relative uncertainty of the displacements measurement is given by the following (Equation 23)
The resolution of the device is given by equation 24:
The results obtained with the analytical model show that the AC voltage-controlled current source is suitable to measure displacements of the raceway at the nanoscale. Changes in current are reduced despite large variations in capacitive impedances. So, the current can be considered constant and therefore the sensitivity (Sprobe). Moreover, the carrier frequency allows using this device on the axes of the rotating machines with a high speed.
the device is stable.
In this article, we presented a bearing housing equipped with capacitive probes capable of measuring, in a contactless way, its ring vibration amplitude. All these capacitive probes must be supplied with the same constant current so as to measure the displacement under each probe with the same sensitivity. To measure each displacement at a nanoscale range, the current must be very stable regardless of the values or the variations of the probes impedances. We have shown that the impedance of a Howland current source was not sufficiently large compared with the impedance of a probe and thus the current supplied to the probe varied according to the impedance of that probe, which did not allow us to perform displacements measurements at the nanometer scale. To overcome this problem, we designed a voltage-controlled current source consisting in two nested loops: a fast but imprecise internal control loop tuned by a slow but precise external control loop used to get a stable output of alternating current regardless of the value of the load impedance. The obtained results of the analytical model showed that the performances of the designed device allow the measurement of the bearing rings’ vibration amplitude at a nanoscale. Moreover, the bandwidth of this device exceeds the 10MHz, which made it possible to be used in other applications.
The data used to support the findings of this study are available from the corresponding author upon request.
Conflicts of Interest
The authors declare that they have no conflicts of interest.
This work was supported by the Société d’Accélération du Transfert de Technologies (SATT).
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