Bin Zheng, Jian Zhang, Tugen Feng, Maosen Cao, "Predicting the Ultimate Bearing Capacity of Bolts with an Optimized Function Model", Advances in Civil Engineering, vol. 2020, Article ID 4934260, 9 pages, 2020. https://doi.org/10.1155/2020/4934260
Predicting the Ultimate Bearing Capacity of Bolts with an Optimized Function Model
Bin Zheng,1Jian Zhang,2Tugen Feng,2 and Maosen Cao1
1Department of Engineering Mechanics, Hohai University, Nanjing 210098, China
2Key Laboratory of Ministry of Education for Geomechanics and Embankment Engineering, Hohai University, Nanjing 210098, China
Academic Editor: Claudio Mazzotti
Received06 Jan 2020
Revised13 Mar 2020
Accepted03 Sep 2020
Published24 Sep 2020
Bolts are widely employed as an effective ground reinforcement element to secure the underground workplaces. Due to their inherent accessibility, low cost, and easy implementation, rebar bolts are the most popular and commonly used reinforcement in ground support systems. However, it is expensive to obtain failure stage data from in situ pullout tests to study the ultimate bearing capacity of rebar bolts. In this paper, several function models that are commonly used for predicting the ultimate bearing capacity of bolts are presented. Based on these models, a general function model is constructed to replicate the relationship between the load and displacement of a rebar bolt in a pullout test. In addition, the value ranges of relevant parameters in the function model are also assessed. By analysing the general function model, an improved exponential and power function model, which is essential to bolt design, is presented to simulate the load-displacement curve and predict the ultimate bearing capacities of bolts. Comparisons between the improved exponential and power function model and other regular models show that the former has a higher calculation accuracy and good stability. Moreover, a comparison of the predicted ultimate bearing capacity and the test results indicates the reliability of the improved exponential and power function model. The improved exponential and power function model can provide theoretical guidance for the design of rebar bolts applied in reinforcement engineering.
In civil and mining engineering, bolts are widely used to stabilize underground excavation operations owing to their high load-bearing capacity and low cost . As the depth involved in rock mass engineering increases, the surrounding rock is subjected to more complicated geostresses [2, 3]. The damage and failure of the bolts, such as through prestress loss, plate failure, and bolt shank rupture, have become substantial problems in deep underground engineering applications. Numerous field and experimental tests , theoretical analyses, and numerical simulations  have been conducted to analyse ground deformation and bolt fracture failures . In addition, numerous studies have investigated the mechanical behaviors of rock-grout and grout-bolt interfaces . Elastic wave analysis is a traditional nondestructive testing method used to investigate the mechanical behaviors of bolt interfaces. Starkey et al.  proposed the acoustic stress wave method, which can analyse large-area bolting systems based on the theory of the small-strain dynamic pile measurement technique . Thruner  used the ultrasonic method to detect fully grouted bolts and obtained satisfactory results. However, the ultrasonic method is not suitable for long bolts because the ultrasonic wave attenuates during the propagation process. Compared with ultrasonic detection technology, ultrasonic guided waves have less attenuation and a longer propagation distance, thereby providing good application prospects in nondestructive tests. Zhang et al.  used guided waves to detect anchorage quality and determined the optimal excitation frequency. Moreover, they established a correlation between cement solidification time and wave velocity. The aforementioned studies significantly contributed to developing methods by which to evaluate the condition of bolting systems; however, these studies did not involve ultimate bearing capacity predictions.
The ultimate bearing capacity of a bolt is influenced by the anchorage quality , rock/soil-induced stress changes , bolt diameter , grout properties , bar shape , and embedment length . However, the ultimate bearing capacity of a bolt is not clearly understood and, to some extent, the basis for bolting design is still empirical or semiempirical .
Based on the anchor pullout mechanism, the ultimate bearing capacity of a bolt is mainly composed of the bond stress of the grout and the friction force of the rock-bolt interface (Figure 1). Chen  proposed a formula for calculating the ultimate bearing capacity of an expanded bolt in sand. Zhuang et al.  presented formulas for the ultimate bearing capacity of a single bolt and for groups of bolts. Nevertheless, the application scope of the above formulas is limited due to geotechnical plastic limit balance theory. Therefore, a destructive experiment is needed in order to obtain an accurate value of the ultimate bearing capacity of a bolt.
Schematic diagram of a pullout test.
A pullout test is a common destructive experiment used to obtain the curves of bolt static load (P) and displacement (S), as shown in Figure 2. The test results show that the tensile load of a bolt increases to the peak value when the axial displacement is very small and then decreases to the residual value with the further increase of the axial displacement . Long  proposed hyperbolic and exponential models to simulate the P–S curve of a pullout test and predict the ultimate bearing capacity of a bolt. Later, Jiang et al.  modified the hyperbolic model and proposed adjusted and corrected hyperbolic models, which provided increased prediction accuracies in some cases. However, the empirical parameters used in the theoretical calculation methods are inconsistent with the actual parameters. Zhao  established an optimal combined prediction model, which is composed of hyperbolic and exponential models. Following a similar approach, Tu et al.  combined hyperbolic and exponential models to predict the ultimate bearing capacity of a single pile, in which they noted that the weight of the exponential model was greater than that of the hyperbolic model in most circumstances. Hyperbolic and exponential models are two special cases of a power model, which is more suitable for simulating the load-displacement curve of a pile .
Schematic diagram of the load-displacement response of a bolt.
Due to the complexity of the reinforcement objects and the diversity of the anchorage modes, there is still no unified understanding in the research of the pull-load transfer mechanism of bolts. No calculation methods can precisely describe the stress distribution evolution of a bolt effectively, and the methods have difficulty reflecting the nonlinear characteristics of bolt-interface shear slipping. Due to the lack of necessary connections and transformations between theoretical analyses and engineering measurements, the results of the theoretical analyses and engineering measurements are quite different and cannot accurately meet the needs of practical engineering. At present, most anchorage projects still rely on analogy methods or semiempirical and semitheoretical methods for design and construction, which leads to waste in some projects due to a design strength of the bolt that is too high, or to hidden dangers in some projects due to design strength of the bolt that is too low for safety construction. Therefore, the prediction of the ultimate bearing capacity of bolts needs further research.
The anchoring strata studied in this paper are gravel sand viscous soil, middle coarse sand mixed clay, and granite residual soil. In this case, it is a fully grouted bolt and the bolt can resist the upward displacement of the buildings on it. It is related to the height and change of the underground water level. The length of the bolt ranges from 6 to 15 m, and the diameter of the bolt grouts ranges from 150 to 180 mm. The anchor bars are 32 mm threaded rebars. The holes are drilled and injected with pure cement mud under normal pressure conditions. The ultimate bearing capacity of the bolt is predicted by an optimized function model with limited measured data from pullout tests. Some practical cases of pullout tests are analysed to verify the validity of the model.
The rest of the paper is organized as follows. In Section 2, we briefly discuss the basic concept of the function model used for simulating P–S curves. In Section 3, to demonstrate the effectiveness of the model, the model predictions are compared with pullout test results from the literature. In the last section, a summary and conclusions are provided.
2. Function Model
In the pullout test, firstly, piercing Jack is set on the test bolt bar, and then the upper part is welded to the steel plate or steel bar. The base acts on the ground through small steel beam and pressure plate platform. Finally, the electric oil pump is used to pressurize the Jack and load in stages. The criterion for the end-loading of the test is that the displacement of the anchor head does not converge, and the criterion for the failure of the bolt is that the displacement increment under a load is twice that of the previous stage. The ultimate bearing capacity is the load in the stage prior to that when the bolt is damaged.
There are three stages during the pullout process of a bolt: the elastic stage, elastic-plastic stage, and failure stage. As shown in Figure 2, the theoretical P–S curve of a bolt has five characteristics: crossing origin, nonnegative boundedness, monotonical increase, infinite convergence, and convexity. Thus, a reasonable function model used to simulate P–S curve of a bolt should satisfy the above features. Hyperbolic, adjusted hyperbolic, corrected hyperbolic, exponential, and power function models have often been used to simulate the P–S curves of bolts . Through a comprehensive analysis of the characteristics of exponential, hyperbolic, and power function models, it can be found that they all have the same structure, which is expressed aswhere Pu is the ultimate bearing capacity, x is an unknown parameter, and f(S) is the function factor, which is not equal to zero. Assuming that f(S) = S + a and x = a in equation (1), the hyperbolic model can be obtained. The criteria for exponential model design are f(S) = eaS and x = 1. Moreover, the power function model is obtained when f(S)=(1 + aS)b and x = 1. Therefore, equation (1) can be regarded as a general function model to simulate the P–S curve of a bolt.
As mentioned above, equation (1) needs to cross the origin, have nonnegative boundedness, monotonically increase, have infinite convergence, and exhibit convexity. These characteristics are analysed hereafter.(1)Crossing the origin: S is equal to zero when 1 − x/f(S) = 0, which stipulates that f(0) = x≠0.(2)Nonnegative boundedness: let 0 ≤ 1 − x/(S) ≤ 1 in equation (1), which represents the state that satisfies this condition.(3)Monotonical increase: differentiating equation (1) with respect to S and letting the result be greater than or equal to zero yields dP/dS = [Pu(1 − x/f(S))]' = −Pu·x·f '(S)/f 2(S) ≥ 0.(4)Infinite convergence: given , the load P approaches the ultimate bearing capacity Pu as the displacement S increases.(5)Convexity: the load-displacement curve should be continuous and exhibit convexity, which stipulates that equation (1) must satisfythat is,
Based on the above analysis, it can be concluded that the function factor f(S) should satisfy the following equation:
Equation (4) is used to select the function factor for real applications. Note that the actual P–S curve of a bolt exhibits convexity overall, but there may be local concave points. Therefore, the last item in equation (4) is only used as an auxiliary condition.
Previous studies have used hyperbolic, exponential, and power function models to simulate P–S curves . The adjusted hyperbolic (AH) model, which is an improved version of the original hyperbolic model, has extensive applicability. The equation of this model iswhere P is the load, S denotes the bolt displacement, Sn−1 represents the measured displacement under the load in the previous stage, and a and b are unknown parameters to be determined.
The corrected hyperbolic (CH) model is also based on the hyperbolic model. This model satisfieswhere bSc represents a regulator.
The accuracy of the exponential model is poor. Hence, in this paper, we use the general function model, shown in equation (1), to obtain the improved exponential (IE) model:where a and k are unknown parameters.
To some extent, the introduction of other functions can improve the accuracy and the adjustment range of a single model. Furthermore, the coordinated combination of different function models enables the simulated curve to more closely approximate the actual values. Equation (4) was used to select appropriate factors to construct an improved exponential and power function (IEPF) model, which was used to simulate the load-displacement curve of a pile :where a, b, c, and k are fitting parameters. The precision of the IEPF model is higher than that of IE model . In this paper, we applied the IEPF model, an optimized function model, to predict the ultimate bearing capacity of a bolt.
The parameters of the AH model were determined through regression analysis. The rest of the models followed the principle that the sum of the squared errors (SSE) should be minimized. The fmincon function in MATLAB was used for parameter fitting.
The simulation results were evaluated using the accuracy, stability, and precision of the ultimate bearing capacity prediction for a bolt. Accuracy was measured by the absolute SSE and standard error (SE). Stability was evaluated by pure mean square error (SSPE) and relative standard error (SPE). Relative error (SS) was used as a precision measure for the ultimate bearing capacity prediction of a bolt:where N is the number of measured data; and Pi represent the predicted and measured values of bearing capacity, respectively; denotes the predicted ultimate bearing capacity; and Pu is the test value.
3. Numerical Results
To verify the rationality of the proposed function models, the load-displacement results of bolts from four field tests in the literature are presented hereafter.
3.1. Example 1
In example 1, experimental in situ pullout tests on 12 m long and 15 m long bolts conducted by Wang et al.  are presented. The material properties of the bolts are LA1 = 12 m, LA2 = 15 m (L is the length of the bolt), rA1 = rA2 = 32 mm (r is the radius of the bolt), and = 180 mm ( is the radius of the grout). The anchorage stratum is granite residual soil and the grouting material is cement. The test results are listed in Table 1, in which P is the applied load and SA1 and SA2 represent the displacement of bolts A1 and A2 under the applied load in each stage, respectively. Using equations (5)–(8) to fit the experimental results, the derived parameters are shown in Table 2. Additionally, the prediction of the load-displacement profile using these parameters is illustrated in Figures 3 and 4. It is clear that predictions from each model closely approximate the experimental results. Table 3 shows that the accuracy of the AH and IEPF models is high and that the accuracy of the IE model is poor. In Table 4, each model exhibits good stability. Table 5 shows the prediction results from each model for the ultimate bearing capacity of the bolts. The results show that the IE and IEPF models provide closer approximations of the experimental data.
Pullout test results from example 1.
a = −5.45
a = −5.77
a = 0.07
a = −16.79
b = 5.70
b = 11.39
k = −0.63
b = 0.09
a = 22.45
c = −0.02
a = 2.1 × 10−3
c = −1.96
b = 4.21
a = 7.51
k = −0.99
k = −302.10
b = −0.85
a = 0.13
c = −1.46
b = 5.48
c = 0.89
k = −0.98
Model parameters for example 1.
Comparison of each model with the test data from A1.
Comparison of each model with the test data from A2.
Accuracy of each model for example 1.
5.3 × 10−3
2.42 × 10−2
2.04 × 10−2
4.76 × 10−2
6.8 × 10−3
2.74 × 10−2
2.5 × 10−2
5.28 × 10−2
7.9 × 10−3
2.96 × 10−2
1.98 × 10−2
8.1 × 10−3
3.01 × 10−2
4.7 × 10−3
2.27 × 10−2
Stability of each model for example 1.
Ultimate bearing capacity prediction for example 1.
3.2. Example 2
Wang et al.  conducted pullout tests of 6 m long and 32 mm diameter bolts buried in the gravel sand viscous soil and middle coarse sand mixed clay. The grouting material was cement. The practical load-displacement results are listed in Table 6, in which SB1 and SB2 represent the displacement of bolts B1 and B2 under the applied load P in each stage, respectively. The parameters displayed in Table 7 were calculated by fitting equations (5)–(8) to match the experimental data shown in Figures 5 and 6. As shown in Figures 5 and 6, all models reasonably approximate the experimental results except the IE model. Tables 8 and 9 illustrate the accuracy and stability of each model. In Table 8, the accuracy of the IEPF model for bolt B1 is high. Moreover, there is high accuracy between the CH model and the experimental data for bolt B2. In Table 9, the CH and IEPF models exhibit good stability. As shown in Table 10, the IEPF model can predict the ultimate bearing capacity of the two bolts well.
Pullout test results from example 2.
a = 22.49
a = 9.18
a = 6 × 10−3
a = 0.20
b = 5.03
b = −0.83
k = −0.98
b = 7.32
a = 53.24
c = −3.02
a = 1.4 × 10−3
c = −0.07
b = 0.66
a = 14.22
k = −0.99
k = −3.38
b = −5.40
a = 0.16
c = −0.39
b = 24.76
c = −0.11
k = 6.99
Model parameters for example 2.
Comparison of each model with the test data from B1.
Comparison of each model with the test data from B2.
6.19 × 104
Accuracy of each model for example 2.
1.59 × 10−2
5.65 × 10−2
1.6 × 10−2
5.1 × 10−2
6.5 × 10−3
3.62 × 10−2
8.21 × 10−4
1.17 × 10−2
5.85 × 10−4
1.08 × 10−2
4.12 × 10−2
8.28 × 10−2
Stability of each model for example 2.
Ultimate bearing capacity prediction for example 2.
3.3. Example 3
An in situ pullout test of a novel steel-strand rock bolt was recently conducted by Liu and Yang . The test load-displacement data are listed in Table 11, in which SC1 and SC2 are the displacements of bolts C1 and C2 under the applied load P in each stage, respectively. The parameters calibrated following the above procedure are listed in Table 12. The predicted load-displacement curves using these parameters are plotted in Figures 7 and 8. It is clear that each model closely approximates the experimental results. Tables 13 and 14 illustrate the accuracy and stability of each model. In Table 13, the accuracy of the CH and IEPF models for bolt C1 is high. The accuracy of the CH model for bolt C2 is high. In Table 14, the CH and IEPF models exhibit good stability. Table 15 displays the prediction results from each model for the ultimate bearing capacity of the bolts. The results show that the IF model provides the closest approximation of the experimental data of bolt C1 and that the IEPF model can predict the ultimate bearing capacity of bolt C2 well.
Pullout test results from example 3.
a = −50.31
a = 5.36
a = 1.02
a = 0.33
b = 21.02
b = 15.77
k = 16.47
b = 2.77
a = −69.18
c = −2.36
a = 0.96
c = 0.49
b = 27.90
a = 6.01
k = 18.97
k = −0.62
b = 27.61
a = 0.48
c = −2.49
b = 1.16
c = 0.78
k = −0.32
Model parameters for example 3.
Comparison of each model with the test data from C1.
Comparison of each model with the test data from C2.
Accuracy of each model for example 3.
2.0 × 10−3
1.4 × 10−2
4.1 × 10−3
2.02 × 10−2
5.35 × 10−4
7.3 × 10−3
1.46 × 10−2
3.83 × 10−2
Stability of each model for example 3.
Ultimate bearing capacity prediction for example 3.
3.4. Example 4
Wang et al.  carried out pullout tests of a steel-strand inserted in cement to simulate and study the mechanical behavior of the bolt-rock interface. The anchorage strata were gravel sand viscous soil and middle coarse sand mixed clay. The geometrical properties of the bolts were rb = 32 mm (rb is the radius of the bolt), = 150 mm ( is the radius of the grout), and L = 10 m (L is the length of the bolt). The test results are listed in Table 16, in which SD1 and SD2 denote the displacement of bolts D1 and D2 under the applied load P in each stage, respectively. The parameters used for the pullout test, which were calculated with equations (5)–(8), are listed in Table 17. The analytical predictions of the load-displacement relation are plotted in Figures 9 and 10, in which the test results are also included for comparison. It is clear that each model closely approximated the experimental results. Tables 18 and 19 illustrate the accuracy and stability of each model. As shown in Table 18, the accuracy of the IEPF model for the two bolts is high. In Table 19, the IEPF model exhibits the best stability. Table 20 compares the test results and the analytical predictions of the ultimate bearing capacity of the bolts. The IEPF model provides the best ultimate bearing capacity predictions for the bolts.
Pullout test results from example 4.
a = −292.1
a = 23.4
a = 3.73 × 10−2
a = −10.93
b = 82.4
b = −3.7
k = −0.54
b = −0.03
a = −114.6
c = −66.3
a = 6.27 × 10−2
c = 1.95
b = 50.3
a = 27.2
k = 0.15
k = -32.08
b = 49.5
a = 0.19
c = −9.6
b = 3.39 × 10−2
c = −1.72
k = 45.99
Model parameters for example 4.
Comparison of each model with the test data from D1.
Comparison of each model with the test data from D2.
4.36 × 103
6.90 × 103
8.48 × 103
1.02 × 104
1.14 × 104
6.00 × 103
3.25 × 103
2.91 × 103
Accuracy of each model for example 4.
Stability of each model for example 4.
Ultimate bearing capacity prediction for example 4.
In this paper, it should be noted that the parameters of the function model are obtained by the fitting of situ pullout test data. However, it is difficult to define the physical meaning of each parameter in this stage and to obtain field test data considering the economic challenges and implementation limitations associated with in situ pullout tests. Thus, the next phase is to predict the ultimate bearing capacity of a bolt based only on the bolt geometry, the material properties of the bolt, the specific geological conditions, and the construction situation.
The ultimate bearing capacity is the key parameter for bolt design in underground reinforcement engineering. In this study, the IEPF model was presented to investigate the relationship between the load and displacement of bolts and to predict the ultimate bearing capacity of bolts in pullout tests. Partial pullout test data were used to solve for the unknown parameters in the model.
By comparing the resulting accuracy and stability with those of other models, the simulation curves and ultimate bearing capacity predictions produced by the IEPF model were found to be consistent with pullout test results from the literature. In practise, the IEPF model can help engineers gain a better understanding of the load-displacement relationship and predict the ultimate bearing capacities of bolts.
The data used to support the findings of this study are available from the corresponding author upon request.
Conflicts of Interest
The authors declare that they have no conflicts of interest.
This research was supported by the Fundamental Research Funds for the Central Universities (2019B07914) and the National Natural Science Foundation of China (Grants nos. 51678217, 51378176, and 51808193). This support is gratefully acknowledged.
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