Research Article

Reticulated Open-Celled Zinc Oxide Ceramic Foams: Manufacturing, Microstructure, Mechanical, and Thermal Properties

Table 2

Properties of open-celled zinc oxide ceramic foams. The total porosity and cell porosity values refer to the geometric foam volume and the ratio Vpores/Vfoam. The strut porosity is based on the strut volume and the ratio Vstrut pores/Vstruts as determined by the water immersion technique.

ZnO, 20 ppi

Foam porosity (Vpores/Vfoam)Total93.6 ± 0.4%
Cella93.5 ± 0.9%
Strut porosity (Vstrut pores/Vstrut)Totalb32 ± 5%
Hollow strutb32 ± 3%
Strut materialc<0.5%
ShrinkageLinear15.8 ± 1.1%
Volumetric41 ± 4%
Morphology (CT)Strut thickness0.38 ± 0.15 mm
Cell size2.69 ± 0.23 mm
Thermal conductivityFoam0.82 ± 0.07 W·m−1·K−1
Bulk materiald37 W·m−1·K−1
Compressive strengthAverage strength0.15 ± 0.03 MPa
Weibull modulus5.6

aIncluding the cavities resulting from the PU template burnout. bRelated to the overall strut volume; Vhollow strut/(Vhollow strut + Vstrut material pores + Vsolid) and Vstrut material pores/(Vhollow strut + Vstrut material pores + Vsolid). cRelated to the volume of the strut material excluding the cavities resulting from the PU template burnout; Vstrut material pores/(Vstrut material pores + Vsolid). dExtrapolated thermal conductivity of the bulk strut material according to Ashby’s model [43].