Review Article
Power Ultrasonic Additive Manufacturing: Process Parameters, Microstructure, and Mechanical Properties
Table 1
UAM process parameters used by several authors.
| Build material | Force (N) | Speed (mm/s) | Amplitude (μm) | Substrate temperature (°C) | Refs. |
| Al2024 | 2500 | 46 | 24 | 120 | [35] | Al3003 O/Al3003-H18 | 1400 | 42.3 | 19 | 149 | [38] | Al3003-H18/Al1050-H14 | 1600 | 20 | 25 | — | [20] | Al3003/Al3003-H18 | 1450–1900 | 28–40 | 10–19 | 24–149 | [5] | Al3003-H18/Al3003-H14 | 600–1000 | 18–26 | 42–64 | 149 | [14] | Al1100-O/CP Ti | 3500 | 25.4 | 41.55 | 200°F | [39] | Al3003-H18/CP Ti | 1750–2000 | 10.58–23.70 | 16–28 | 300°F | [40] | Al6061-H18 | 5000 | 85 | 35 | 75 | [13] | Al3003-H18 | 5600 | 35.6 | 26 | — | [41] | NiTi/Al6061 | 6000 | 84.6 | 32.76 | 22 | [17] | NiTi SMA/Al3003-H18 | 138 kPa | ≤34.5 | 8.4–14.3 | — | [23] | Cu/Al3003-H18 | 6700 | 30 | 36 | 25 | [36] | SiC/Al3003 | 1400–2000 | 25–42 | 10–20 | 66–177 | [29] | Al6061-H18 | 5000 | 84.7 | 35 | 75 | [15] | 4130 steel | 6000 | 21 | 30.87 | 204 | [21] |
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