Research Article
Calculation and Estimation of Surface Roughness and Energy Consumption in Milling of 6061 Alloy
Table 5
Experimental energy consumption results and S/N ratios.
| Exp. No | V (m/min) | f (mm/rev) | DOC (mm) | Cm | Pcutting X (W) | Pcutting X—S/N ratio (dB) | SEC X (J) | SEC X—S/N ratio (dB) |
| 1 | 60 | 0.10 | 0.5 | 1 | 31.56 | −29.9814 | 15.95 | −24.0576 | 2 | 60 | 0.15 | 1.0 | 1 | 94.67 | −39.5238 | 7.98 | −18.0370 | 3 | 60 | 0.20 | 1.5 | 2 | 347.11 | −50.8093 | 7.31 | −17.2812 | 4 | 60 | 0.25 | 2.0 | 2 | 422.05 | −52.5073 | 5.09 | −14.1266 | 5 | 120 | 0.10 | 1.0 | 2 | 142.00 | −43.0457 | 7.98 | −18.0370 | 6 | 120 | 0.15 | 0.5 | 2 | 47.33 | −33.5032 | 9.64 | −19.6807 | 7 | 120 | 0.20 | 2.0 | 1 | 331.33 | −50.4052 | 2.93 | −9.3347 | 8 | 120 | 0.25 | 1.5 | 1 | 220.89 | −46.8834 | 2.92 | −9.3224 | 9 | 180 | 0.10 | 1.5 | 1 | 63.11 | −36.0020 | 3.21 | −10.1383 | 10 | 180 | 0.15 | 2.0 | 1 | 63.11 | −36.0020 | 1.72 | −4.6969 | 11 | 180 | 0.20 | 0.5 | 2 | 78.89 | −37.9402 | 4.99 | −13.9546 | 12 | 180 | 0.25 | 1.0 | 2 | 110.44 | −40.8628 | 2.13 | −6.5563 | 13 | 240 | 0.10 | 2.0 | 2 | 110.44 | −40.8628 | 1.87 | −5.4352 | 14 | 240 | 0.15 | 1.5 | 2 | 149.89 | −43.5153 | 1.88 | −5.4993 | 15 | 240 | 0.20 | 1.0 | 1 | 71.00 | −37.0251 | 1.99 | −5.9958 | 16 | 240 | 0.25 | 0.5 | 1 | 78.89 | −37.9402 | 2.99 | −9.5176 |
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