Research Article
Calculation and Estimation of Surface Roughness and Energy Consumption in Milling of 6061 Alloy
| Source | Degree of freedom (DF) | Sum of squares (SS) | Mean square (MS) | F ratio | P | PCR (%) |
| Ra |
| V | 3 | 9.653 | 3.2177 | 2.92 | 0.139 | 36.18 | F | 3 | 3.806 | 1.2685 | 1.15 | 0.414 | 14.26 | DOC | 3 | 2.568 | 0.8560 | 0.78 | 0.555 | 9.62 | Cm | 1 | 5.154 | 5.1540 | 4.68 | 0.083 | 19.32 | Error | 5 | 5.503 | 1.1005 | | | 20.62 | Total | 15 | 26.683 | | | | 100.00 |
| Rz |
| V | 3 | 414.11 | 138.04 | 2.50 | 0.174 | 39.07 | F | 3 | 60.53 | 20.18 | 0.36 | 0.782 | 5.71 | DOC | 3 | 96.42 | 32.14 | 0.58 | 0.653 | 9.10 | Cm | 1 | 212.46 | 212.46 | 3.84 | 0.107 | 20.04 | Error | 5 | 276.50 | 55.30 | | | 26.08 | Total | 15 | 1060.02 | | | | 100.00 |
| Pcutting S |
| V | 3 | 6715363 | 2238454 | 13.38 | 0.008 | 70.20 | F | 3 | 43408 | 14469 | 0.09 | 0.964 | 0.45 | DOC | 3 | 1946747 | 648916 | 3.88 | 0.089 | 20.35 | Cm | 1 | 23664 | 23664 | 0.14 | 0.722 | 0.25 | Error | 5 | 836803 | 167361 | | | 8.75 | Total | 15 | 9565984 | | | | 100.00 |
| Pcutting X |
| V | 3 | 55966 | 18655 | 8.79 | 0.019 | 26.28 | F | 3 | 57429 | | 9.02 | 0.018 | 26.97 | DOC | 3 | 76099 | 25366 | 11.96 | 0.010 | 35.73 | Cm | 1 | 12860 | 12860 | 6.06 | 0.057 | 6.04 | Error | 5 | 10608 | 2122 | | | 4.98 | Total | 15 | 212961 | | | | 100.00 | SEC S | V | 3 | 18308 | 6103 | 3.72 | 0.096 | 37.34 | F | 3 | 9433 | 3144 | 1.92 | 0.245 | 19.24 | DOC | 3 | 10606 | 3535 | 2.15 | 0.212 | 21.63 | Cm | 1 | 2474 | 2474 | 1.51 | 0.274 | 5.05 | Error | 5 | 8205 | 1641 | | | 16.74 | Total | 15 | 49026 | | | | 100.00 |
| SEC X |
| V | 3 | 117.182 | 39.0605 | 27.07 | 0.002 | 51.40 | F | 3 | 34.395 | 11.4651 | 7.95 | 0.024 | 15.09 | DOC | 3 | 69.097 | 23.0323 | 15.96 | 0.005 | 30.31 | Cm | 1 | 0.087 | 0.087 | 0.0868 | 0.816 | 0.04 | Error | 5 | 7.214 | 1.4429 | | | 3.16 | Total | 15 | 227.975 | | | | 100.00 |
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