Review Article

A Review of Cocoa Drying Technologies and the Effect on Bean Quality Parameters

Table 1

Cocoa drying methods and frequently analyzed quality parameters.

S. NoDrying method(s)Tem (°C)DurationMC (%)pHFat (%)Shell contentOther quality parameters analyzedReferences
BDAD

Set standards (reference values)≤60VariedNA5.5-83.8-5.555-5615-17%Bean colour, antioxidant activity, phenolic compounds, OTA, titratable acidity, acetic acid, PAH, mouldiness, theobromine, caffeine, dry bean recovery rate, foreign matter, bean count, sound of dry grain, ordour, separation of husk[4, 7, 30]

(a) Open sun drying methods
1Direct sun dryer (wooden platform)>607 d52.28.03NANANAAntioxidant activity, phenolic compound content (catechin and methylxanthines), OTA[1]
2Open sun dryingNA20 h678.6NANANABean colour, dust, dirt, and other pollutants[47]
3Sun drying on raised bamboo matsNA8 d53.165.56.7NANABean colour, titratable acidity, ash content[48]
4Open sun-drying with tempering30.2 to 37.8 °C60 hNA≤235.37–5.39NANABean colour, fat content, crude protein, carbohydrates[49]
5Open sun drierNA40 h576.5NANANABean colour, flavour[50]
6Open sun dryingNANANANANANANAμg·kg-1[51]
7Open sun drying on black tarpaulin and bamboo mats.NA10 d53.55.495.9NANAPolyphenol content, mould infection, bean colour, and OTA[8]
8Open sun dryingNANA5075.18NANATotal amino acid content, total sugar reduction, ordour[52]
Combined sun and tunnel dryer18 h5.58
9Full sun dryingNA2-5 d7.5NANANAPAH[15]
10Sun drying on rack tables, concrete floor, black tarpaulinsNANANA7.5NANANAOTA ( mg/kg)[36]
11Open sun dryingNANA53.76.976.9NANAFFA, acetic acid[14]
12Open sun dryingNANA53.77-85NANAVolatile acidity, free acidity[32]
Mixed sun & oven drying4.5
13Open sun dryingNA30 h49.97-85.1NANABean colour, titratable acidity, acetic acid, & free fatty acid[31]
14Direct sun dryer (wooden platform)>607 d52.28.03NANANAAntioxidant activity, phenolic compound content (catechin and methylxanthines), OTA[1]
Mixed dryer (plastic roof without UV protection and exposure to sun light)>6049.47.5

(b) Solar drying methods
1Solar greenhouse dryer30.97 d5.75.25012.1Dry bean recovery rate, foreign matter, bean count, bean colour, brown fat[4]
2Greenhouse dryer (plastic roof with UV protection)607 d52.28.1NANANAAntioxidant activity, phenolic compound content (catechin and methylxanthines), OTA[1]
>606.9
Dryer with wooden platform607.76
Mixed dryer (plastic roof without UV protection and exposure to sun light)>6049.47.5
3Cocoa house replica dryer31-354.8d50.96-85.46–4.97NANABean colour, water activity, cocoa flavour, total acidity, bitterness, astringency[53]
Greenhouse dryer6.3d
4Heated batch cocoa bean dryer556 h79.66NANANANA[34]
705 h
814 h
5Forced-air, artificial intermittent dryer35, 40, 45, 50, & 55NANANA4.7-5.2NANAFree fatty acid, acetic acid levels[54]
6Solar tunnel heat pump dryer29.6-48.820 h678.6NANANABean colour, dust, dirt, and other pollutants[47]
7Solar dryingNA8D53.64.86.9NANABean colour, titratable acidity, ash content[48]
8Tunnel dryer50,55,60, 65, 70, 75,80, & 85NANA7-4.96.08-5.712.02-10.12NAProtein (%), fibre, ash, & CHO[55]
9Solar dryer for intermittent convection31-5472 h53.43.65.18NANAAcid value, bean colour, bitterness, mouldiness, free fatty acid level, moisture reabsorption rate[16]
Solar dryer for intermittent drying +natural convectionNANANA6.35
10Solar dryer with adsorbent40-5441 hNANANANANAWeight stability[56]
Solar dryer with absorbent30 h
11Oven drying with curing of 24 h after 3 hours of continuous drying6052 hNA13–145.37–5.39NANABean colour, fat content, crude protein, carbohydrates[49]
12Mobile solar dryerNA32 h576.5NANANABean colour, flavour[50]
13Rotary dryer equipped with an electric heater and infrared lamps509.25 h567NANANAPolyphenols, caffeine, theobromine, epicatechin and catechin content[6]
558.5 h
607.1 h
14Mechanical (tunnel) dryer60NA5075.46NANATotal amino acid content, total sugar reduction, ordour[51]
15Indirect heavy load solar dryer40-707 d557.5NANANATitratable acidity, bean colour, ordour[57]
16Integrated solar dryer with adsorbent desiccantNA30 h56.46.3NANANAMouldiness, bean colour, sound of dry grain, ordour, separation of husk[41]
Polycarbonate tunnel solar dryer (equipped with electric fans)24 h
Integrated solar dryer with absorbent desiccant19 h
17Solar dryingNA9 h5813-14NANANANA[38]
Sweat box drying (100 W bulb)9 h
Sweat box drying (200 W bulb)8 h
Sweat box drying (300 W bulb)7 h
Sweat box drying (400 W bulb)6 h
18Direct solar dryer at three levels of loading20 kg5 d547.55.1NANAMouldiness, titratable acidity[37]
30 kg7 d4.9
60 kg9 d5.4
19Tray dryerNA8 h49.96.45.2NANABean colour, titratable acidity, acetic acid, & free fatty acid[31]
Solar cabinet dryer,16 h49.47.66.3
20Greenhouse dryer (plastic roof with UV protection)607 d52.28.1NANANAAntioxidant activity, phenolic compound content (catechin and methylxanthines), OTA[1]
>606.9
Dryer with wooden platform607.76

(c) Oven drying method
1Mechanical oven404.3d50.96-85.46-4.97NANABean colour, water activity, cocoa flavour, total acidity, bitterness, astringency[53]
2Humidity controlled dryer chamber (laboratory oven)6012, 24, 32, & 40 hNANANANANAPolyphenol contentment, astringency, flavour, bitterness[58]
3Wood smokeNANANANANANANA[51]
4Oven drying60-8012-40 h557.5NANANAPolyphenol content[59]
Adsorption drying6024 h
Vacuum drying6024 h
5Full electric oven802-5 d7.5NANANAPAH[15]
6Oven drying3539 h53.76.856.7NANAFFA, acetic acid[14]
406.756.1
4533 h6.705.8
506.624.9
5518 h5.34.5
7Oven drying60NA53.77-84.5NANAVolatile acidity, free acidity[32]

(d) Microwave and freeze drying methods
1Microwave drying3200 W8 mins53.55.60NANANANA[44]
2800 W12 mins5.63
2400 W16 mins5.77
2Freeze drying (fresh beans blanched at 90°C for 5 minutes)-30°C24 h557.5NANANAPolyphenol content[59]
-50°C4 h
Vacuum drying6024 h
3Domestic microwave oven600 W250 sec56.47NANANANA[46]
300 W350 sec
150 W450 sec6.6
4Microwave ovenNA0.4 h49.97.17.2NANABean colour, titratable acidity, acetic acid, & free fatty acid[31]

Key: ; ; ; ; ; W = watts; ; ; ; . The italic data show contents that fall below or above the set standards.